The number your factory is built on
Know your true cost per unit — live.
Material, energy, labour and overhead — added up automatically for every unit, every day. It's the brain that turns your factory into an agent: you price from fact, before the month is over.
Labour comes from attendance — absent workers are excluded from the pools automatically.
Why it matters
Most factories track material cost — and quietly lose money on the rest.
Material is the easy number — it's on the bill. But it's only half to two-thirds of true cost. Energy, labour and overhead are the rest, and they leak from your margin every time you don't count them.
True cost adds all four — automatically, the moment a run ends. Every unit your machines make and every bill captured at the gate flows into this one honest number, and rolls up into profit per product and per customer. It's the agent's brain.
Material
Exactly what each run consumed, deducted at your real bill price.
Energy
What each machine actually drew, costed at your tariff.
Labour
Operator and shift cost, shared across the units they actually ran.
Overhead
Rent, maintenance and admin, allocated fairly across what you make.
Added up automatically — no manual entry
Four costs, one true number — without anyone writing it down.
Blitz reads output and run-time from each machine, captures bills at the gate, and folds in energy, labour and overhead. The moment a run stops, it divides those costs across the units made.
No data-entry shift, no month-end reconciliation. On Blitz Plus, Jarvis reads it back the moment you ask, "what does Product A really cost me today?"
See how it worksMaterial is only ₹34.60 of a ₹57.20 unit. Price off material alone and ₹22.60 a unit walks out the door — quietly, on every single piece.
Where this number goes next
One honest cost feeds two answers you've never had on time.
True cost isn't a report you read once. It's the foundation Blitz builds your real profitability on — by product and by customer — so the floor finally tells you where the money comes from.
Profit per product
Selling price minus true cost, line by line. See which products carry the factory and which you've been running at a loss — and fix it.
Profit per customer
The same true cost, rolled up by who you sell to. Your biggest order isn't always your best payer — now you know which is which.
This is the agent thinking out loud — the floor stops being a black box and tells you plainly where you make money and where you leak it. See why owners switch or browse the full feature set.
True cost per unit, answered.
What is true cost per unit?
True cost per unit is the all-in cost of making one unit of product — not just the raw material, but material, energy, labour and overhead added together. It's the number you need to price correctly and to know whether a product, and a customer, actually makes you money.
How is it calculated?
Blitz reads output and run-time straight from each machine, captures raw-material bills as they arrive from a photo at the gate, and folds in energy, labour and overhead. It then divides those costs across the units produced — automatically, with no manual entry — to give a true, all-in cost for every unit, product and customer.
Is it real-time?
Yes. The moment a machine stops a run, Blitz deducts what was used and updates the cost. You see the true cost per unit for today, this shift and this product as it happens — not at month-end when the month is already gone. On Blitz Plus, Jarvis can tell you the number out loud the moment you ask.
Why does tracking only material cost lose money?
Material is usually only half to two-thirds of the real cost. Energy, labour and overhead make up the rest, and they vary by machine, speed and shift. If you price off material alone, the difference quietly comes out of your margin on every single unit — and you never see it until the year-end accounts, when it's already gone.
See your true cost per unit — live.
Book a 20-minute demo. Bring a product you're unsure about — we'll show you what it truly costs, on your own floor. We set it up for you.