Wire & cable
Give every line a voice — run-length and true cost per meter.
Turn your plant into an agent: every extrusion and drawing line reporting live run-length, downtime and true cost per meter — automatically, on any line, old or new. No logbooks, no guesswork.
Works on any line, old or new · live from anywhere · no operator entry
The problem
Run-length lives on a logbook — and the real cost per meter is a guess.
Run-length is whatever the operator notes at shift change — a line that tripped reads the same as one that ran clean all night. And nobody can say what a meter of a given conductor size actually cost. You're running a plant on numbers you can't trust.
How many meters did Line 2 actually run on the night shift?
How much of that shift was lost to wire breaks, compound changes and idle time?
What does one meter of this conductor size truly cost me — copper/compound, energy, labour, overhead?
Which cable type — and which line — is actually making me money?
Live on every line
Every line reports itself.
A small sensor on each line tells Blitz when it's genuinely running versus stopped — and Blitz turns that into live run-length, downtime and true cost per meter, per shift and per operator. One dashboard for every line, nothing for the operator to write down. Plan each line to its order and target, and watch plan versus actual as it runs.
A wire break, a compound change, a die change shows up the instant it happens. On Blitz Plus, Jarvis emails you the moment the line trips — while it's still down, not at the morning meeting.
The number that decides your profit
Cost per meter — by product, by line.
Copper or compound, energy, labour and overhead per meter — added up automatically for every meter you draw or extrude. Quote from your real number; see which sizes and lines actually make money.
Material intake captures supplier bills at the gate and feeds the real rates straight in — so the number is grounded in what you paid, not guessed.
How true cost per meter worksFigures shown for illustration — Blitz builds yours from your own runs. Run-length is measured gross at the line and reconciled to your length counters and drum lengths — quality stays your call.
One suite, three parts
Your whole plant, turned into an agent.
Three pieces that fit together so the floor, the store and your accounts tell one story.
The floor platform — every line live: run-length, downtime, true cost per meter.
See the platform →Gate-to-books material intake — snap the bill, approve, real rates flow into every cost.
How intake works →The agent's voice — emails you when a line trips, answers anything, briefs you daily. In Blitz Plus.
Meet Jarvis →Not a big software project
Enterprise-grade visibility, without the enterprise headache.
No consultants, no line downtime, no lakhs upfront. Installs in minutes per line, set up for you, live the same day — any make or age. See why owners choose Blitz.
Wire & cable questions.
How do I track line output without anyone writing it down?
A small sensor on each line tells Blitz when it's genuinely running versus stopped, and Blitz turns that into live run-length — the meters drawn or extruded — automatically. Nobody copies readings into a logbook at shift change, and on Blitz Plus, Jarvis tells you the moment a line trips instead of you finding out the next morning.
Does it work on extrusion and drawing lines?
Yes. It works the same way on insulation and sheathing extrusion lines, wire-drawing machines, bunchers, stranders and rewinders — each line reports its own run-length, downtime and cost per meter, all on one dashboard, however old or mixed your floor is.
How do I know the true cost per meter?
Blitz adds the copper or compound used per meter at its real rate, the line's energy per meter, the labour for the time it actually ran, and a share of overhead — a live, all-in cost per meter for every conductor size and cable type you run. Material intake feeds the real rates in from your supplier bills, so the number is grounded, not guessed.
Will it work on my older lines?
Yes. The sensor is non-invasive and is fitted in minutes with no rewiring and no modification to the line — so it works on any extrusion or drawing line, however old, and on a mix of makes and ages. If a machine runs, Blitz can give it a voice.
See your lines clearly.
Book a 20-minute demo. Put it on a few lines and watch real run-length and cost per meter come up against your logbook.