Woven sacks & FIBC
Give your bag line a voice.
A sensor on every machine, Blitz to read it, Jarvis to speak — turn your bag plant into an agent. Fabric measured at every loom, bags counted at the bag line, true cost per bag. We set it up for you.
Tape lines · circular looms · bag-making — any machine · no manual entry
The problem
Output is estimated, scrap is unseen, cost per bag is a guess.
Tape lines, circular looms, lamination, bag-making — all running flat out. But the numbers that decide your margin live in shift diaries and one supervisor's memory, and only add up after the orders ship.
Output is estimated
Loom counts guessed from a notebook tally at shift change.
Scrap stays unseen
A jammed or idle loom costs bags, but never lands on any report.
Cost per bag is a guess
Granule, energy, labour and overhead per bag — so you quote on a feeling.
Every machine reports itself
From tape to finished sack — the whole line, live.
A sensor on each machine lets it report its own running and stopped time — that's the agent sensing. Blitz turns it into live output, run-length and downtime, plant-wide. No manual entry, even on your oldest looms.
- Live status for every circular loom — running, idle or stopped.
- Fabric meters per loom, per shift — measured, not estimated.
- Downtime captured the moment a loom stops — with the lost minutes.
- PP granule and masterbatch stock deducted as each run finishes — and topped up at the gate from a photo of the bill.
- Plan each loom against its order — and track plan vs. actual live.
Cost per bag — by quality, by line
Now you know what one bag truly costs to make.
Granule, energy, labour and overhead — added up for every run, split by quality and by line. Quote a 50 kg sack or a 1-tonne FIBC from fact. On Blitz Plus, Jarvis flags any quality drifting below your quote.
How true cost per bag worksPer-bag figures shown for illustration — Blitz builds yours from your own runs, by quality and by line. Output is measured gross at the machine and reconciled at your count — quality stays your call.
Built for a working sack plant
Plant-wide visibility, without the enterprise headache.
No consultants, no idle looms, no lakhs upfront. We set it up for you — minutes per machine — and you read live numbers the same day. Two plans: Blitz and Blitz Plus (adds Jarvis).
What did Loom 5 really make last night, and is that quality still profitable?
Loom 5 ran 6h 40m and made 3,180 bags — it sat stopped 1h 20m for a tape break. At today's PP rate that quality costs ₹7.62/bag against your ₹7.40 quote. It's underwater. Want me to flag the order desk?
Jarvis comes with Blitz Plus — it answers in plain language, emails you when something crosses your line, and briefs you each morning.
One suite, three parts
Your plant, turned into an agent.
Blitz reads the floor. Material intake captures every granule bill at the gate. Jarvis is the agent's voice — instead of digging through screens, you just ask, and it tells you when a loom is down or a quality has gone underwater.
Woven-sack & FIBC questions, answered.
How do I track circular loom output without anyone writing it down?
A small sensor on each circular loom lets the loom report its own running and stopped time. Blitz turns that into live fabric meters for every loom and every shift — no operator writes anything down, and it works on the oldest looms on your floor. Bags are counted where they are actually made: at the automatic bag-cutting line, every cut, every shift.
Does it work on tape and extrusion lines?
Yes. Tape extrusion lines, circular looms, lamination, cutting and bag-making lines are all just machines to Blitz. Each one is measured the same way, so you see the whole bag-making chain — from tape to finished sack — on one screen.
How do I know the true cost per bag?
Blitz adds up material, energy, labour and overhead for each run automatically and divides by the bags produced. You get an all-in cost per bag by quality and by line, every day — and with Blitz Plus, Jarvis tells you when a quality is drifting away from the price you quoted before the order is gone.
Can it cover the whole plant?
Yes. Blitz scales from a few looms to the entire plant — tape lines, every circular loom, lamination and bag lines together. It is hosted and managed for you, and your data stays yours. Material intake is handled at the gate and Jarvis briefs you on the whole thing.
What about FIBC / jumbo bags?
The body fabric and the lifting-loop webbing are measured automatically at the circular looms and needle looms. The final bag is assembled by hand, so the finished-bag count is confirmed at your inspection — and Blitz still builds the true cost per bag from the measured fabric, webbing, time and energy that went into it.
See your bag line clearly.
Book a 20-minute demo. Bring your toughest question — "what did Loom 5 really make last night?" — and we'll answer it live, on your own floor.